The Dual Gun XY Resistance Welder is a state-of-the-art welding system designed for precision, efficiency, and flexibility. Featuring servo-driven motion in both the X and Y directions, this advanced system enables multiple nuts or fasteners to be automatically fed and welded onto a single part with high accuracy, or multiple resistance welds placed on a part without refixturing the part.

Key Features & Components:

  • This turnkey welding cell is built for durability, precision, and ease of operation. It includes:

    • Heavy-duty welded steel platform base with forklift pockets for easy transport
    • The servo-driven X and Y motion system allows for accurate positioning and repeatability.
    • The lower platen is engineered for quick fixture changeovers and precise location repeatability.
    • Fixtures are equipped with fixture identification technology, automatically selecting the appropriate program for each operation.
    • Multiple fastener feeders can be integrated, accommodating various part configurations and fastener types.
    • Precision Welding Components:
    • (2) MFDC machine-type transformers for efficient welding power delivery.
    • (2) Weld cylinder with LVDT stroke sensing for precise weld application.
    • WTC MFDC W6000 dual weld control ensures optimized weld schedules.
    • Integrated Pneumatic & Cooling Systems:
    • A cooling water circuit with a water saver valve, strainer, and flow indicators for temperature regulation.
    • A pneumatic air supply circuit with an electronic shutoff valve, filter, regulator, pressure gauge, pressure switch, directional valves, and (1) digital pressure regulators for weld cylinders.

Dual Gun XY Projection Welder
Dual Gun XY Projection Welder Top View

Precision-Engineered Tooling Fixtures

AMS welders are designed to maximize accuracy and efficiency in every welding operation. Our tooling fixtures provide:

  • Cast aluminum base plates for durability
  •  Hardened tool steel, Ampco, or Elkonite locator pins for accurate positioning
  • NAAMS-style tooling components, including clamp fingers, net pads, and tooling nests
  • Pneumatic power clamps with part presence sensors to verify proper positioning before welding
  • X-Y-Z adjustability via NAAMS shims for precise alignment
  • Proximity switches for stroke sensing on all pneumatic clamp motions

Call AMS today at (440) 878-3711 to learn more about AMS, our history, philosophy and our capabilities.