The Dual Gun XY Resistance Welder is a state-of-the-art welding system designed for precision, efficiency, and flexibility. Featuring servo-driven motion in both the X and Y directions, this advanced system enables multiple nuts or fasteners to be automatically fed and welded onto a single part with high accuracy, or multiple resistance welds placed on a part without refixturing the part.
Key Features & Components:
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This turnkey welding cell is built for durability, precision, and ease of operation. It includes:
- Heavy-duty welded steel platform base with forklift pockets for easy transport
- The servo-driven X and Y motion system allows for accurate positioning and repeatability.
- The lower platen is engineered for quick fixture changeovers and precise location repeatability.
- Fixtures are equipped with fixture identification technology, automatically selecting the appropriate program for each operation.
- Multiple fastener feeders can be integrated, accommodating various part configurations and fastener types.
- Precision Welding Components:
- (2) MFDC machine-type transformers for efficient welding power delivery.
- (2) Weld cylinder with LVDT stroke sensing for precise weld application.
- WTC MFDC W6000 dual weld control ensures optimized weld schedules.
- Integrated Pneumatic & Cooling Systems:
- A cooling water circuit with a water saver valve, strainer, and flow indicators for temperature regulation.
- A pneumatic air supply circuit with an electronic shutoff valve, filter, regulator, pressure gauge, pressure switch, directional valves, and (1) digital pressure regulators for weld cylinders.


Precision-Engineered Tooling Fixtures
AMS welders are designed to maximize accuracy and efficiency in every welding operation. Our tooling fixtures provide:
- Cast aluminum base plates for durability
- Hardened tool steel, Ampco, or Elkonite locator pins for accurate positioning
- NAAMS-style tooling components, including clamp fingers, net pads, and tooling nests
- Pneumatic power clamps with part presence sensors to verify proper positioning before welding
- X-Y-Z adjustability via NAAMS shims for precise alignment
- Proximity switches for stroke sensing on all pneumatic clamp motions
The system is powered by a Programmable Logic Controller (PLC) for seamless
machine operation and monitoring. Operators can access:
- Fault diagnostics for quick troubleshooting
- Process parameters to ensure precision
- Maintenance and production counters for tracking efficiency
- Manual control options through an intuitive HMI operator interface
- Light screen for enhanced safety.
- Light-touch run button for effortless operation.
Every AMS weld cell is fully assembled, programmed, and tested in our facility before shipment. Our team will handle on-site installation and setup, including:
✔ Reassembling and securing all machine components
✔ Leveling, aligning, and anchoring the equipment
✔ Powering up and running full diagnostics
✔ Conducting equipment trials and final testing
✔ Providing operator training and production startup support
Some more features than can be included are:
- Water Chiller
- Multiple Weld Guns
- Poke-Yoke Fixture Integration
Call AMS today at (440) 878-3711 to learn more about AMS, our history, philosophy and our capabilities.