AMS Size 1 Resistance Welder

Key Features & Components:

• This turnkey welding cell is built for durability, precision, and ease of operation. It includes:

  • Heavy-duty welded steel platform base with forklift pockets for easy transport
  • Weld Cylinder – Equipped with a pressure-regulated 6″ bore air cylinder, featuring LVDT stroke monitoring for precise stroke control and repeatability.
  • Transformer – High-efficiency Roman transformers for consistent and powerful welding performance.
  • Weld Control System – Advanced WTC weld control for precise monitoring and adjustment of welding parameters.
  • Adjustable Lower Platen with a manual hydraulic jack
  • Cooling System – A dedicated cooling water circuit with a water saver valve, strainer, and flow indicators to maintain optimal temperature and prolong equipment lifespan.
  • Pneumatic System – A complete air supply circuit, including an electronic shut-off valve, filter, regulator, pressure gauge, pressure switch, and directional control valves to regulate airflow efficiently.
  • Upper and Lower Copper T-Slot plates for fixture mounting
  • Main Control Panel – Houses all electrical and control components, ensuring seamless operation and easy access.
  • Two-hand control Palm Buttons
  • Valve Manifold for Poke-yoke fixture and Fixture slide integration
  • User Interface – An HMI (Human-Machine Interface) touchscreen with stack light indicators provides real-time process monitoring, diagnostics, and control.

Precision-Engineered Tooling Fixtures

AMS welders are designed to maximize accuracy and efficiency in every welding operation. Our tooling fixtures provide:

• Secure & Repeatable Clamping – Ensures parts are firmly positioned on datum surfaces for consistent weld quality.
• Adjustability – X-Y-Z adjustments are achieved via NAAMS-style shims, allowing for fine-tuning of part positioning.
• Presence Sensing – All parts are verified before welding begins, preventing errors and ensuring process integrity.