The AMS 2-Station Ferris Wheel Robotic Spot Welding Cell is a fully automated welding solution designed to maximize productivity and ensure consistent, high-quality welds. Featuring a rotating indexing table, this system enables continuous operation—while the robot performs spot welding at one station, an operator can load or unload parts at the other. This parallel process reduces downtime and significantly boosts throughput.
Key Features & Components:
- This turnkey welding cell is built for durability, precision, and ease of operation. It includes:
- Heavy-duty welded steel platform base with forklift pockets for easy transport
- Rotating indexing ferris wheel for precise part positioning
- One or two robotic MIG welders for fast, repeatable welds
- Customer choice of robot and mig welding power supplies
- Automatic torch cleaner
- Solid metal panels as perimeter guarding
- Safety interlocked doors to protect operators
- Advanced electrical control system for optimal efficiency
Precision-Engineered Tooling Fixtures
- Each weld fixture is designed for high repeatability and precise welding. Features include:
- Cast aluminum base plates for durability
- Hardened tool steel, Ampco, or Elkonite locator pins for accurate positioning
- NAAMS-style tooling components, including clamp fingers, net pads, and tooling nests
- Pneumatic power clamps with part presence sensors to verify proper positioning before welding
- X-Y-Z adjustability via NAAMS shims for precise alignment
- Proximity switches for stroke sensing on all pneumatic clamp motions
The system is powered by a Programmable Logic Controller (PLC) for seamless
machine operation and monitoring. Operators can access:
- Fault diagnostics for quick troubleshooting
- Process parameters to ensure precision
- Maintenance and production counters for tracking efficiency
- Manual control options through an intuitive HMI operator interface
Every AMS robotic weld cell is fully assembled, programmed, and tested in our
facility before shipment. Our team will handle on-site installation and setup,
including:
✔ Reassembling and securing all machine components
✔ Leveling, aligning, and anchoring the equipment
✔ Powering up and running full diagnostics
✔ Fine-tuning robot programming
✔ Conducting equipment trials and final testing
✔ Providing operator training and production startup support
Some more features that can be included are:
- Chiller Systems
- Fume Extraction Equipment
- Wire Break sensors
- Wire Drum Scales
- Gas Flow Sensors
Robotic Welding Partners:
Call AMS today at (440) 878-3711 to learn more about AMS, our history, philosophy and our capabilities.